Repair, Rebuild, or New Build. Which is Best for Your Hydraulic Cylinders?

Hydraulic cylinders are the workhorses of many industrial applications, powering machinery and providing the force necessary for heavy lifting and precise movements. 

At Rapid Rams we’ll always respect hydraulic cylinders for the powerful workhorses that they are. However, we understand that like any mechanical component, hydraulic cylinders can experience wear and tear over time, leading to decreased performance and potential failure. 

When faced with a malfunctioning hydraulic cylinder, you will be confronted with the decision of whether to repair, rebuild, or opt for a new build. We understand that this may be a tough decision for people who do not live and breathe hydraulic as we do, so we’re here to help you choose between them for the best outcome for your cylinder. 

Repair:

Repairing a hydraulic cylinder involves fixing specific issues or replacing damaged parts while keeping the original cylinder body intact. It is often the most cost-effective option for minor damages or wear and tear that do not compromise the structural integrity of the cylinder. 

When Should You Repair a Hydraulic Cylinder?

• Minor leaks or seal failures are occurring.

• Surface scratches or minor dents are present.

• The cylinder is showing minimal signs of wear but still operates efficiently.

Benefits of Repair:

• Cost-effective solution for minor issues.

• Faster turnaround time compared to rebuilding or new builds.

• Extends the lifespan of the existing cylinder while maintaining its original specifications.

Rebuild:

If your cylinder is too far gone for a simple repair, a hydraulic cylinder rebuild may be what your mighty machine needs! This involves disassembling the cylinder, replacing worn-out components, and reassembling it to factory specifications. This option is suitable for cylinders with significant wear or damage that cannot be addressed through simple repairs. 

When Should You Rebuild a Hydraulic Cylinder?

• Severe damage or wear affects critical components.

• The cylinder requires extensive repairs to restore optimal performance.

• Upgrading the cylinder's components or specifications is necessary to meet changing operational needs.

Benefits of a Rebuild:

• Restores the cylinder to like-new condition, ensuring reliable performance.

• Allows for upgrades and modifications to enhance functionality.

• Often more cost-effective than purchasing a new cylinder, especially for custom or specialised designs.

New Build:

Are the previous two options not enough for you? Oh boy, your cylinder must be in rough shape! In that case there is only one solution, a new build. This involves designing and manufacturing a completely new hydraulic cylinder to replace the existing one. This option is suitable when the existing cylinder is beyond repair or rebuilding, or when upgrading to a different design or capacity is necessary. 

When Should You Get a New Hydraulic Cylinder Build?

• The existing cylinder is severely damaged or worn beyond repair.

• Upgrading to a newer, more efficient design is desired.

• Custom specifications or special features are required for specific applications.

Benefits of a New Build:

• Guarantees the latest technology and design advancements.

• Tailored to meet specific application requirements, ensuring optimal performance.

• Provides long-term reliability and durability, reducing downtime and maintenance costs.

Choosing between repairing, rebuilding, or opting for a new build for your hydraulic cylinders depends on various factors such as the extent of damage, operational requirements, and budget considerations. 

At Rapid Rams we recommend assessing the condition of your cylinders carefully and consulting with us to determine the best course of action. Whether you choose to repair, rebuild, or invest in a new build, we prioritise quality and reliability, ensuring the continued power of your hydraulic systems for years to come!