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If you’re reading this, chances are you’ll share our view that hydraulic cylinders are an amazing piece of equipment. You’ll be aware that they are crucial in enabling powerful and precise mechanical movements for various machines in a broad range of industries.

However, despite their many advantages, hydraulic cylinders can be dangerous when not dealt with properly. We want you to be as safe as possible, and since we are experts on hydraulics, we had an excellent brainwave to put together a guideline of all the essential safety practices you need to follow to ensure the well being of personnel when dealing with hydraulic cylinders.

Training and Education

Proper training is paramount for anyone working with hydraulic cylinders. Employees should undergo comprehensive training to understand the system’s components, operating procedures, and emergency protocols.

Safety practices are constantly evolving, and personnel turnover can lead to gaps in knowledge. So you’ll need to conduct regular safety reviews and refresher training sessions to ensure that everyone remains well-informed and up-to-date on safety procedures.

Personal Protective Equipment (PPE)

Personal protective equipment, such as gloves, safety glasses, and protective clothing, must be worn by everyone when working with hydraulic cylinders. This equipment protects against injury from fluid leaks, flying debris, and other hazards.

Routine Inspections and Maintenance

Regular maintenance and inspections are essential to identify potential issues before they escalate. Leaks, worn seals, and damaged components should be promptly addressed to prevent accidents and system failures.

Proper Fluid Handling

Hydraulic fluid is crucial for system operation but can be hazardous if mishandled. Follow guidelines for proper fluid storage, handling, and disposal. In the event of a spill, clean it up promptly using appropriate procedures.

Safe Lifting and Positioning

When installing or moving hydraulic cylinders, use appropriate lifting equipment and techniques. Ensure that the load is evenly distributed and that no one is in the path of potential movement.

Emergency Preparedness

Have clear emergency procedures in place, including how to shut down the system in case of an emergency. Make sure all personnel are aware of these protocols and have access to emergency shut-off controls.

That marks the end of our hydraulic cylinder safety guide. By implementing the above steps you can ensure the safety of everyone lucky enough to be involved with these remarkable pieces of equipment.

At Rapid Rams, we’re dedicated to not only your safety but to ensuring that you have the best possible hydraulic cylinders for your needs and the knowledge needed to keep them at their best. So, get in touch with us today to find the perfect hydraulics systems for you!

Excavators are versatile pieces of heavy equipment known for their incredible strength and functionality. But did you know their effectiveness and safety can be significantly enhanced by relatively small, yet crucial, components called excavator dog bones? 

Before we get into the importance of these so-called ‘dog bones’, let’s explain what they actually are. Excavator dog bones, also known as bucket linkages or link arms, are the connecting components between the excavator bucket and the arm or boom. 

They play a vital role in transmitting the force from the machine’s hydraulic system to the bucket, allowing it to perform various excavation tasks efficiently.

Now that we’ve got that covered, let’s get into why these small components are so important for your excavators.

Structural Integrity and Stability

Dog bones provide structural integrity and stability to the excavator’s bucket, allowing it to withstand the rigours of heavy duty digging, lifting, and loading operations. These linkages are designed to handle substantial loads and prevent excessive stress on the bucket, boom, and arm. By distributing forces evenly, they minimise the risk of structural damage or failure during operation.

Enhanced Digging Efficiency

Digging efficiency is a key element in any excavation project, and dog bones help by optimising the force transmission from the excabator’s hydraulic system to the bucket. They act as a lever, amplifying the force exerted by the hydraulic cylinders, enabling the bucket to penetrate the ground with greater power. This efficient power transfer results in quicker digging cycles and reduced fuel consumption.

Flexibility and Adaptability

Excavator dog bones come in various lengths and configurations to accommodate different types of buckets and working conditions. These adjustable linkages provide flexibility and adaptability, allowing operators to fine tune the reach, depth, and angle of the bucket. This optimises the machine’s capabilities to match specific excavation requirements, ensuring precise and controlled digging operations.

Safety and Operator Comfort

A safe working environment is paramount in any construction or excavation project, and excavator dog bones help to contribute to this by minimising excessive bucket movement and reducing the risk of tipping or imbalance. Additionally, reduced bucket vibrations and smoother digging motions help to enhance overall operator comfort.

Excavator dog bones may seem like small components in the grand scheme of a heavy excavator, but their significance cannot be underestimated, and that is why if yours has an issue you need to have it repaired or replaced immediately. Luckily for you, at Rapid Rams we sell, replace and repair dog bones to assist in getting your excavator in tip-top shape.

If you have any other questions about excavator dog bones, or our extensive range of stock, don’t hesitate to contact us today.

When it comes to hydraulic cylinders, choosing the right manufacturer is essential to ensure the performance, durability and reliability of the equipment. We’re here to explore the key factors to consider when selecting hydraulic cylinder manufacturers.

1. Expertise and Experience

Look for a manufacturer with extensive experience in designing and producing hydraulic cylinders. A company with a long history of successful projects and satisfied clients demonstrates they have the expertise and ability to meet your requirements.

2. Customisation Capabilities

Find a manufacturer that can customise to your unique needs, whether it be size, pressure rating, or mounting style. A reliable manufacturer of hydraulic cylinders will be able to offer you the customisation options that you require.

3. Quality Assurance

Find out which manufacturers have a robust quality assurance program in place and demonstrate an adherence to strict quality standards throughout the manufacturing process. Ensure that they use high-quality materials, precision machining, and conduct rigorous testing.

4. Technical Support

Choose a manufacturer that provides excellent technical support and customer service. Make sure that they are readily available to answer your questions, provide guidance, assist you with any troubleshooting or maintenance issues. This will ensure that your hydraulic cylinder consistently operates efficiently.

5. Industry Reputation and References

Research the manufacturer’s reputation within the industry by reading customer reviews and testimonials to gauge their track record. Go the extra step of asking the manufacturer for references from clients who have used their products, this will provide you valuable insights into their reliability and the satisfaction of their customers.

Selecting the right manufacturer is crucial to a long-lasting and efficient hydraulic system and the success of your equipment and operations. Luckily, at Rapid Rams, we work with a long list of brands of hydraulic cylinders, and we ensure the hydraulic cylinders we provide you are top notch. 

If you have any other questions about hydraulic cylinders or our huge range of stock, don’t hesitate to contact us today.

If you work with excavators, or any machine that utilises a hydraulic cylinder, you know that it can be a large cost to repair or replace it. But working in harsh environments means wear and tear can easily occur, and the initial failure in one area of your hydraulic cylinder can set off a chain reaction throughout the entire system.

But there are ways to minimise the number or frequency of repairs, and we’ve put together the top 5 ways you can reduce the amount of times you need to take your hydraulics to an expert for repairs.

1. Maintenance

This one is a must. Regular maintenance should be carried out as often as is needed. We recommend keeping a log of when you last checked the cylinder and vehicle, how old it is, and any other information that could come in handy. It’s no good waiting around until something gets broken! Keep the maintenance up and your machine and hydraulics in working order.2. Use Correct Fluids

As you will know, using the wrong fluids for your system will cause damage to your hydraulics and can lead to a decrease in performance. And when the wrong oil or fluid is used, the damage can be extensive (and cost you a lot of money!). Ensure you know which fluid is right for your system, and keep it performing at its best.3. Regular Check Ups

Any machine and cylinder is going to need check ups. It’s best to always be testing the performance of your system, because if a drop in performance is noted, it could mean something has gone wrong and there could be some damage. Even a small problem can build into something much worse, losing you valuable time and money in the long run.4. Plan for Maintenance  

If you’re sticking to a maintenance plan (which you should be) it’s going to help with your overall production. Knowing when your checks will occur means you can plan in advance for any time that you’ll lose, allowing any workers to have time off or for you to organise any replacements in the meantime.5. Use a Qualified Repairer

You’ll know that purchasing any hydraulic parts or systems isn’t simple or cheap. It’s an investment that needs to be monitored and looked after properly. It needs to be treated with respect, and that’s why you should only trust a qualified and reputable hydraulic expert to carry out any repairs, maintenance checks, and replacements. At Rapid Rams, we know exactly how hydraulic cylinders work. We’re experts in the field, and know how to maintain, repair and replace all hydraulic parts. Get in touch with us today for all your hydraulic needs. We’ve got the largest stock of parts in all of Australia!

Hey there, mighty machinery masters! If you’re reading this, chances are you’ve got a hydraulic cylinder pumping through your equipment’s veins, and we’re here to help you unlock the secrets to extending its lifespan and keeping your worksite running like a well-oiled machine! 

Your hydraulic cylinder is the true powerhouse, tirelessly pushing, pulling, and lifting to get the job done. But like any superhero, it needs some TLC to maintain its strength and agility over time. So, we’re going to dive into some trade secrets that will unleash the full potential of your hydraulic cylinder. 

Keep it Clean, Keep it Mean

You wouldn’t let your excavator roam the wild without cleaning off the grime, right? Well, the same goes for your hydraulic cylinder! Regularly clean its exterior and keep dirt and debris at bay. A little love goes a long way in preventing unnecessary wear and tear.

Mind the Maintenance Milestones

Scheduled maintenance isn’t just a fancy word – it’s the lifeline of your hydraulic cylinder. Follow the manufacturer’s guidelines and stick to routine check-ups. Don’t wait for signs of trouble; instead, nip potential issues in the bud and ensure your cylinder stays in tip-top shape!

Stay Lubricated and Smooth

Lubrication isn’t just for a smooth operator – it’s a game-changer for hydraulic cylinders too! Make sure to use the right lubricants and follow recommended intervals for greasing. Proper lubrication reduces friction, heat, and wear, giving your cylinder the love it deserves.

Tackle Leaks Like a Boss

Leaky situations are never fun, whether it’s with your morning coffee or hydraulic cylinder! Watch out for fluid leaks and address them pronto. Leaks not only waste precious hydraulic fluid but can also lead to reduced performance and potential hazards.

Avoid Overburdening

We get it; it’s tempting to push your hydraulic cylinder to the max. But remember, just like any superhero, it has its limits too! Avoid overburdening by respecting load limits and avoiding abrupt movements. Treat your cylinder kindly, and it’ll treat you even better.

Say No to Corrosion

Rust and corrosion are enemies that can sneak up on your hydraulic cylinder. Protect it by storing your equipment in a dry, clean environment and using rust inhibitors when necessary. A little protection can go a long way in preserving its longevity.

Work with the Right Experts

In the pursuit of a long-lasting hydraulic cylinder, choose the right experts for repair and maintenance. Trust experienced technicians who know the ins and outs of hydraulic cylinders. It’s like having a trusted ally on your worksite!

There you have it, a treasure trove of wisdom to extend the lifespan of your hydraulic cylinder. Just like you give your all on the worksite, give your cylinder the care it deserves, and it’ll return the favour with steadfast performance. 

At Rapid Rams, we’re dedicated to empowering you with the knowledge and services you need to conquer every excavation endeavour. So, get in touch with us today to keep your hydraulic cylinder in tip top shape!

We know that when your hydraulics fail, not only are you losing power from your machine, but you’re also losing valuable time and money!

The longer your hydraulic system is down, the worse it can be for its mechanics, and the worse off your job is going to be executed.

But pinpointing exactly what’s wrong with your system can be tough to recognise. There are numerous areas that could be affected. And that’s why we’re going to walk you through how you can troubleshoot your hydraulics, and figure out where the issue lies. Which means you can get back to business, faster!

Inoperative System

If the hydraulic system overall isn’t functioning, there are a few areas you can check for key problems. Look at the hydraulic fluid levels and see if a leak could be the cause. You should also examine the hydraulic filters, because dirt and other cloggages can severely impact performance.

Slow Operation

If you notice your hydraulic cylinder operating slower than usual, there are a couple of areas that could be affecting this.

Ensure the hydraulic fluid isn’t too thick, cold temperatures or the wrong kind of fluid could be causing a slow down of your system.
Dirty hydraulic filters may be another cause, as it could mean air becomes trapped inside the system.

We also recommend checking all of the hydraulic parts, such as the pumps, motors, cylinders and valves for any issues that could be slowing it down.

Erratic Operation

For any erratic behaviour from your hydraulics, the most common cause would be air trapped inside the filter, hydraulic fluid that is too cold, or the internal parts could be damaged.

Excessive Noise

Strange noises or vibrations emanating from your system could mean certain parts will need examining. Identify where the noise is coming from so you can make the right assessments and adjustments. 

If it appears to be a pump that is noisy, check that the oil level is sufficient and that it’s not foamy. 

For noise that is stemming from both pumps or motors, this could also indicate an internal issue or damage that will need to be looked into further. 

Also ensure that connections of your system are tight and clamped correctly, as vibrations can occur if they’re not secured properly.

Overheating Fluid

Excessive heat can be a big problem for your hydraulic fluid, and can lead to issues in machine performance. The fluid should never reach high temperatures, and if it does you should be looking into if the fluid itself is contaminated or the levels aren’t correct. 

Certain parts may also be worn out, causing the system to overheat. 

Double check that there isn’t any leakage and that fluids are the right temperature and level for your system.

Leaks

No matter how small a leak may be, it can cause major damage to your hydraulic performance. Worn out seals or damaged cylinders can be the main cause, but trying to find the source of the leak can be challenging. 

We don’t recommend searching for a leak using your hand, as it can be a very dangerous operation and lead to a severe injury. 

Hiring a professional service to assess a leak is the best way to get a clear assessment of the damage.       

Gather as much information as you can when attempting to troubleshoot a hydraulics issue! Go through each area and potential problem, until you can narrow down the cause. 

Once you’ve identified the issue, make sure you contact the experts to get a repair or replacement. At Rapid Rams, we have the largest stock of hydraulic parts in Australia, and our expertise is second to none.

Contact us today for assistance in any of your queries, whether you have a hydraulic problem or are unsure what’s wrong with your system! We can help.

At Rapid Rams, we know how important your hydraulic cylinders are when it comes to your excavators and even automotive vehicles. If they’re not up to scratch, or something goes wrong, there could be dire consequences for your project. There’s nothing worse than losing time on the job due to a hydraulics issue, lost time equates to lost money. 

The loss of performance with your hydraulic cylinders could be cause for concern, and your first thought may be to replace them. But when should you instead opt for a repair over a replacement?

Hydraulic Failure

There are numerous parts in a hydraulic cylinder which could have issues. The barrel, the piston rod, the piston, the cylinder head, the cylinder cap, as well as various seals and bearings. If something goes wrong with these parts, it can cause a problem for your machine, and then create a problem for the work you’re trying to complete!

Failures can take on many forms, and that’s why you must consider if a repair or replacement would work best.

Should I Repair or Replace?

Now just because your cylinder has an issue, doesn’t necessarily mean you’re required to replace it straight away. There are many methods used, like what we do at Rapid Rams, to repair a hydraulic cylinder. Most cylinders can be repaired by expert professionals (like us). It can also be a more cost effective option compared to buying a new part for replacing. 

There are other things to consider too, like the cost of money lost during the duration of the issue. How much is it costing you on your project as you’re waiting for a replacement? If it’s continually replaced, it could be an underlying issue that a replacement isn’t going to fix.

But every cylinder does have a life cycle. They’re not going to last forever, so there are issues or times where repairing it will not hold up. You need to make sure a professional is examining the cylinder to determine the exact cause of the problem to ensure a correct diagnosis can be made on whether a replacement or repair is required.           

No matter if your hydraulics need to be replaced or repaired, we have the largest stock of parts in Australia, as well as the experts to assist with any of your enquiries! 

Get in touch with us today so we can ensure your hydraulic cylinder works with ease.

It’s a pain, but it happens. Hydraulics can break, malfunction and spring leaks. No matter the quality of the hydraulic system, there can always be an issue.

If you think you can leave a leak just because it’s small or your machine is still running fine, think again! We’ve compiled what a nasty leak in your hydraulic can cost you, and it might be higher than you first thought…

Machine and Hydraulic Costs

First, let’s look into how a leak can adversely affect your hydraulic system and the machine it’s being run in.

Lost Oil

The most obvious cost, a loss of oil is obviously detrimental to your machine, as well as your wallet. Hydraulic oil and fluid isn’t the cheapest thing on the planet, and even a small leak over time can cost you big bucks.

Inefficient Machine Operation and Shorter Life

As your machine receives less oil, it will run at a lower efficiency rate as it will take more oil to do the same amount of work. Leaks can also allow dust and other unwanted chemicals to enter your machine, causing it to wear out and shorten its lifespan.

Part Replacements

As your machine may wear down or your hydraulics inevitably fail from the leak, this means purchasing new parts or organising a repair could be in order. Depending on what needs replacing, this can be a rather large sum of money!

Other Costs

If you’re more concerned about your machine, don’t forget about the other areas that can suffer from a leaky hydraulic system.

Quality Suffers 

As your machine suffers, so does the quality of the work you’re doing. A lack of precision and contamination issues are common symptoms of a hydraulic leak. This is extremely detrimental to your business, especially when working with big clients who expect top-quality work.

Harm to the Environment

Even if your machine is still up and running, you should be considering the impact the leak can have on the environment. It can even result in hefty fines and punishments.

Loss of Time

The longer your machine or hydraulic system is out of action, the more money you’re losing. It’s not always a quick fix, so you can miss out on work and other jobs as you wait. 

Cleanup

Proper cleanup for any spills and leaks can also take up a lot of time and effort. In some cases, you may require specific products for the clean which will have you digging into your wallet once again!

Keep Your Hydraulics in Check

If you’re worried about the impact of any hydraulic leak you come across, Rapid Rams has the solution to your problems. We provide high-quality replacement parts for your hydraulics, as well as any servicing you may need from our expert team.

We can upgrade your existing cylinders to meet new system requirements, or fabricate to your specifications, just say the word and we’ll lend a hand.